New smart manufacturing model in the medical packaging industry

According to reports, since 2014, Huaqiang Technology has reached strategic cooperation with Aiborui Group to comprehensively promote the construction of a lean digital workshop. The entire process adopts advanced lean management methods, professional information systems, advanced automation, and intelligent equipment. Improve the level of enterprise intelligence, and through continuous construction and optimization, build a world-class intelligent demonstration plant.

For a long time, in the production process of the pharmaceutical packaging industry, there are irrational layouts of production lines, cross-flow of people and logistics, low production efficiency, backward production processes, poor intelligence, low degree of automation, labor intensive, manual operations, and production capacity. Mismatches, poor levels of flexibility, and low levels of production line quality control have all plagued China's pharmaceutical packaging industry as a whole.

According to reports, since 2014, Huaqiang Technology has reached strategic cooperation with Aiborui Group to comprehensively promote the construction of a lean digital workshop. The entire process adopts advanced lean management methods, professional information systems, advanced automation, and intelligent equipment. Improve the level of enterprise intelligence, and through continuous construction and optimization, build a world-class intelligent demonstration plant.

It is understood that the implementation of this project will solve a series of problems in information processing, intelligent distribution, identification, storage, and automatic control of production processes in the production process of butyl rubber plugs, adopting mainstream information systems equipment, and adopting the concept of “lean”. Realize the integrated integration of information systems, achieve a high degree of integration of “informatization and industrialization”, create “intelligent” factories, and meet the needs of production, research, and management with low cost and high efficiency.

At the same time, the automated warehouse integrates the information system with the automation system, and the warehouses are all managed through the enterprise information system. The raw and auxiliary materials and semi-finished products are all implemented until the finished products are finished with bar code management to ensure the full control of the raw material processing until it reaches the customers.

In the manufacturing execution layer, the MES production management team conveys the company's expectations (plans) to the production process personnel, provides feedback to the relevant departments on the status of the product manufacturing process, and the logistics management team realizes the interface with the MES/ERP and receives the production task orders. , And send the task sheet to the dispatch monitoring layer, collect, track, store various kinds of logistics information, and realize the analysis of information, realize the functions of process management, production management quality management, equipment management, batch management, auxiliary management, etc. Workshop level of intelligence. With the logistics automation and powder automation distribution system, it can avoid the safety accidents and transportation errors that may be caused during the human transportation process, and realize the logistics tracking of semi-finished products in the process. Take automation of production process equipment to realize unmanned or less humanized operations in the entire production process, effectively reduce the impact of differences in personnel operations on quality, and realize beat-to-shot, high-quality, high-efficiency manufacturing and batch management, and auxiliary management. Other functions. use

Automatic online detection and identification system, real-time quality control of the production process, high-speed, high-precision, 100% real-time detection of products, completely eliminate human error, improve product quality rate.

It is understood that the project is based on advanced butyl rubber plug production process control systems, automated process equipment, AGV handling robots, palletizing robots, on-line detection and identification systems, automated storage systems, etc. relying on the intelligent manufacturing of butyl rubber plugs . After the completion of the project, it will significantly increase the level of intelligent manufacturing and digital management of enterprises, achieve an annual production capacity of 6 billion butyl rubber plugs, integrate the production process of intelligent manufacturing with butyl rubber plugs, and build it into an international advanced level. , A highly digital, intelligent butyl rubber plug production workshop, change the development of the pharmaceutical packaging industry, and promote the entire industry transformation and upgrading.

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